Quality and reliability
Robust solutions for continuous industrial operation.
Automation · Electrical control · Technical support
Automation solutions that drive your industry
At Shinkaku Systems 新核システムズ we develop, integrate and maintain industrial systems with a practical, technical and reliable approach.
Advanced technology
PLC, HMI, VFD, sensors and industrial communication.
Specialized support
Hands-on technical support for diagnosis and commissioning.
Productive efficiency
Improvements focused on safety, cycle times and performance.
Professional technical service
Applied engineering for plants, control panels and industrial equipment
Shinkaku Systems was born with the vision of bringing industrial automation closer to companies, technicians and students through practical, modern and reliable solutions.
Our approach combines field experience, electrical design, controller programming and applied technical training.
Services
Industrial integration from the panel to the data
Electrical control panel design
Distribution, control, protection, cable routing, wiring and documentation.
PLC and HMI programming
Sequential logic, alarms, operator screens and field testing.
Variable frequency drives
VFD parameter setup, motor control and start-up optimization.
SCADA and industrial IoT
Monitoring, data acquisition, reporting and plant visualization.
Sensors and instrumentation
Selection, wiring and diagnosis of digital and analog signals and networks.
Industrial maintenance
Technical inspection, failure analysis, improvements and on-site support.
Technical training
Hands-on courses for companies, technicians and students on real equipment.
Control, power and communication
Technical diagnosis on real plant equipment
Projects
Implementations and technical benches for automation
Training
PLC + HMI + VFD training bench
Training equipment for control, communication, signal reading and operation.
Control
Control panel for a three-phase motor
Protection, relays, PLC, drives and tidy wiring for safe operation.
Instrumentation
Sensor and instrumentation system
Signal integration, labeling, terminal blocks, I/O modules and diagnosis.
Production
Production line automation
Machine sequences, sensors, actuators and commissioning support.
PLC
Siemens PLC integration and diagnosis
Review of inputs, outputs, relays, control wiring and process signals.
Machinery
Support for industrial process equipment
Inspection of panels, sensors, actuators and auxiliary machinery systems.
Education
Training models of a concentrator plant
Crushing, conveying, grinding and flotation at laboratory scale, with real automatic control. See the models →
Training models · Industrial Training Models
Real mining processes, at laboratory scale
We design tabletop equipment that really works: it crushes, conveys, grinds and floats with real mechanics, industrial sensors, HMI and automatic control. For universities, technical institutes and training centers.
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View in 3D
01 Crushing JC-01
Jaw crusher
A real four-bar mechanism (eccentric, pitman and toggle) that crushes rock, with a vibrating feeder controlled by motor power.
- Reduction ratio and CSS setting
- Toggle as a mechanical fuse
- Mass balance with a load cell
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View in 3D
02 Conveying CV-01
Belt conveyors
A closed circuit of three belts with real gravel, an in-line belt scale and a transfer chute. Flow is controlled by a PI loop acting on the feeder.
- Flow loop with dead time
- Pull-cord, zero-speed and misalignment switches
- Sequential start and interlocks
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View in 3D
03 Grinding BM-01
Ball mill
Transparent drum with 650 balls, calculated girth gear and pinion, and a screw feeder. The charge changes from cascading to cataracting with speed.
- Critical speed: Nc = 42.3 / √D
- Start-up with pre-alarm and ramps
- Dosing and residence time
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View in 3D
04 Flotation FL-01
Flotation cell bank
Four transparent cells that run on water: rotors, real air bubbles, PI-controlled level and a dye tracer.
- Level control of an integrating process
- Residence time τ = V/Q
- Instrumentation: float, laser, rotameters
- 24 V DCSELV safety and interlocked guards
- ESP32 + 7" HMIManual and automatic modes, alarms and interlocks
- Modbus RTU/TCPReady to connect a PLC
- 3D twinSame physics as the equipment, for classes and the web
Explore the models in 3D from your browser
Rotate the equipment, open the guards, change the mill speed, pull the conveyor pull-cord and inject dye into the cells. Everything is simulated with the same kinematics as the design.
Courses
Technical training for companies and students
Interactive simulator · free
A real PLC in your browser, with live ladder logic
Operate a control panel, watch each contact of the program energize and see how the process responds. Four ready-made exercises, with simulated faults to practice troubleshooting. (Interface in Spanish.)
- Drive + motor: ramps, direction change at zero speed, ocn / EoL1 faults and Modbus RTU registers
- Electro-pneumatics: A+ B+ B− C+ C− A− sequence with GRAFCET, 5/2 and 3/2 valves and a watchdog per step
- Tertiary crushing: sequential start, cascade interlocks and circuit mass balance
- PID level: tank with pump and drive, 4–20 mA transmitter, Kp/Ti/Td tuning and SP/PV/MV trend
- Real Delta addressing: X and Y in octal, 100 ms timers and M1013 clock
Open interactive experience
Contact
Request a technical assessment or a quote
Tell us which system, control panel, course or diagnosis you need. We will prepare clear initial guidance to move forward.
Shinkaku Systems 新核システムズ Industrial automation · Electrical control · Training